PCD Inserts

Full name: PCD Turning / Milling /Boring inserts, PCD tools, pcd cutting inserts

Process way: Turning, Milling, Boring

Process material: Nonferrous Metals and various difficult to process materials

Hot sales types: CCGW, DCGW, VCGW, TCGW, TPGW

Click on the consulting

PCD Turning / Boring inserts

PCD Milling inserts


RNGN	WCGW	APKT	RCGW/RPGW	PCD Notching Tools	PCD Notching Tools

Customized PCD Milling Tools

PCD Chip breaker inserts

1) Inserts


VCGT	RCGT	TCGT

2) Choosing the suitable PCD Chipbreaker inserts

Type	Finishing or Roughing	Advantages	Process Parameter	Chip Breaker
FS	Finishing	General chip breaker geometry in the light cutting range, effectively reducing cutting resistance	Fr= 0.1 - 0.2mm/r; Ap= 0.1 - 0.3mm
FM	Semi - finishing	Can maintain low cutting force, good chip breaking.	Fr= 0.15 - 0.3mm/r; Ap= 0.2 -0.5mm
FL	Roughing	Suitable for continuous and interrupted machining of aluminum alloys	Fr= 0.25 - 0.4mm/r; Ap= 0.4 - 1.2mm

PCD Grade and Machining Characteristics

Grade	Grain size (μm)	Feature	Application
CDW005	5μm -10μm	Excellent electric spark, good toughness, high wear resistance and high impact resistance.	PMMA, Silicon alloy and metal phone shell outline, wood, saws industry, Engrave milling Tools and thread tool, woodworking saws, particleboard ,silicon aluminum alloy
CDW010	10μm	Universal PCD Grade, good toughness and high abrasive resistance	Finish for rough machining wood, molding, medium and low silicon aluminum alloy parts, Aluminum based silicon carbide
CDW025	25μm	Excellent wear resistance, edge quality and high impact resistance	High Silicon Aluminum alloy, MMC, Tungsten carbide and ceramic, graphite,wear resistant parts, Wood finishing insert and saws
CDW302	2 - 30μm	Excellent wear resistance, high thermal stability, high impact resistance and edges strength	High silicon aluminum alloy, composite plastic, duplex metal, metal matrix composite material, ceramic, etc.

Component Materials	Component Materials			Vc (m/min)	Fr (mm/r)	Ap (mm)
Aluminum Alloy +(4~8% Si)	CDW010	CDW302	CDW005	100-5000	0.03-0.5	0.1~3.0
Aluminum Alloy (9~13% Si)	CDW010	CDW302		100-3000	0.03-0.5	0.1~3.0
Aluminum Alloy (＞13% Si)	CDW010	CDW302	CDW025	100-2500	0.03~0.4	0.1~2.5
Copper alloy( Copper,Brass)	CDW010	CDW302	CDW025	100-1000	0.03~0.3	0.1~3.0
Titanium Alloy	CDW850	CDW005		100-200	0.05~0.2	0.1~2.0
Tungsten Carbide(Co＞16%)	CDW302	CDW025	CDW010	15-40	0.1~0.25	0.1~1.0
Tungsten Carbide(Co＜16%)	CDW302	CDW025	CDW010	10-30	0.03~0.1	0.05~0.3
Wood	CDW010	CDW302	CDW005	100-4000	0.1~0.4	0.1~3.0
Graphite	CDW302	CDW025	CDW010	100-600	0.1~0.5	0.05~2.0
Metal Matrix Composites	CDW302	CDW025	CDW010	300-600	0.1~0.4	0.2~1.5
Composites（Carbon Fiber）	CDW302	CDW025	CDW010	200-2000	0.05~0.3	0.1~3.0
Aluminum based silicon carbide composites.	CDW010	CDW302