Ceramic Inserts
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Ceramic Inserts

Full name: Ceramic Inserts

Processing Materials: Cast iron, Hardened steel, Superalloy, etc.

Processing Types: Roughing, Semi-Finishing, Finishing

Process Way: Turning, Milling, Cutting



Product Description

Inserts Grade:

GradeMain IngredientApplication
SH100, SH200SiAlONUse to Milling and Rough Turning Superalloy
S100, S200Al₂O₃ and SiCwUse to finish turning Superalloy
H100, H200Al₂O₃

Use to high speed semi-finishing and finishing hardened

steel, bearing steel and other material

KD100, KD200,
KD300
Al₂O₃Use to semi-finishing and finishing casting iron material
KN100, KN200Si3N4

Use to Roughing Casting iron, Steel and other non-ferrous

metal

 

Inserts Model:

    1-240201164305c6.png

CNGN Series

1-240201164325325.png

SNGA Series

1-2402011643333Y.png

 RNGN Series

1-240201164342145.png

 RCGN Series

1-24020116434WI.png

RCGX-Y Series

1-240201164353X2.png

RCGX-V Series

1-24020116435Y14.png

DNGN Series

1-24020116440TI.png

TNGN Series

1-2402011644155O.png

SCGN Series

1-240201164420126.png

 CNGO Series

1-24020116442a55.png

CNGL Series

1-2402011644361I.png

RNGS Series

1-240201164441127.png

DNGL Series

1-24020116444Ca.png

RCGO Series

1-240201164452404.png

TNGO Series

1-24020116445V39.png

RCGS Series

1-240201164504T6.png

SNGA Series

1-240201164510550.png

CNGA Series

1-240201164516148.png

TNGA Series

1-240201164524624.png

WNGA Series


Product Advantages:

(1)Good wear resistance and high temperature resistance for stable machining;

(2)Combination of wear and impact resistance, with metal removal rates far exceeding those of carbide tools;

(3)Various standard and non-standard inserts are available.


Matching Tool Holder:

1-2402011F22U13.png


Superalloy Turning

1-2402011F236115.png


CAPTO Turning

1-2402011F244534.png


Universal Turning 


1-2402011F251101.png


High-efficiency and High-

Precision Turning


Applications:

1.Case of SH100 Grade Turning Superalloy 718 Material

1-2402011G0141U.png

Material:High Temperature Alloy

Grade:SH100

Processing Parameters:Cutting Speed Vc:300m/min,Feed Rate Fr:0.1mm/rev,Depth of Cut Ap:1.5mm

Cutting Status:Dry Turning

Grade

Half Depth of Cut 

Wear on Tool Flank

Groove Wear on

Tool Flank

Tool Wear Morphology

Halnn-SH100

215μm

290μm

1-2402011G024N2.png

Other Brands

230μm

260μm

1-2402011G030G6.png


2.Case of S100 Grade Turning Superalloy

1-2402011GGM50.png

Material:High Temperature Alloy

Grade:S100

Processing Parameters:Cutting Speed Vc:300m/min,Feed Rate Fr:0.1mm/rev,Depth of Cut Ap:0.5mm

Cutting Status:Dry Turning

Grade

Half Depth of Cut 

Wear on Tool Flank

Groove Wear on 

Tool Flank

Tool Wear Morphology

Halnn S100

100μm

650μm

1-2402011GH4612.png

Other Brands

100μm

810μm

1-2402011GI1206.png


3.Case of H100 Turning Bearing Steel

1-2402011H31D29.png

Material:Bearing Steel

Grade:H100

Processing Parameters:Cutting Speed Vc:150m/min,Feed Rate Fr:0.1mm/rev, Depth of Cut Ap:0.2mm

Cutting status:Dry Turning

Grade

Half Depth of Cut 

Wear on Tool Flank

Groove Wear on 

Tool Flank

Tool Wear Morphology

Halnn H100

75μm

95μm

1-2402011H324404.png 

Other Brands

70μm

110μm

1-2402011H330R9.png


4.Case of KN100 Turning Cast Iron Material

1-2402011I322257.png

Material:Grey cast iron

Grade:KN100

Processing parameters:Cutting Speed Vc:500m/min,Feed Rate Fr:0.1mm/rev,Depth of 

Cut Ap:0.5mm

Cutting status:Dry Turning

Grade

Half Depth of Cut 

Wear on Tool Flank

Groove Wear on 

Tool Flank

Tool Wear Morphology

Halnn KN100

140μm

175μm

1-2402011I330b0.png

Other Brands

185μm

240μm

1-2402011I335437.png





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WhatsApp:8613271562251

Email:service@halnn-group.com

Address:R & D 5B, National University Science and Technology Park, National University, Changchou Road, Zhengzhou High-tech Zone

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